АСУ Техническим Обслуживанием и Ремонтами оборудования

ICS MRO is an industrial control system for automation of equipment maintenance, repairs management, and personnel administration at an enterprise. The MRO system allows to: efficiently plan and control the maintenance and repair works, reduce the likelihood of accidental downtime and the number of unscheduled repairs, ensure the rationality of supply and logistics, and formalize the documents workflow.

Company SYSPROG offers both the installation of ICS MRO at your enterprise in full and the implementation of its individual sub-systems at the facilities of your company, as well as the development of similar automation software systems for business and industry.

If you have any questions about the Industrial Control System MRO, just contact us!

Structure of MRO system:

Equipment management module of MRO sub-system
Industrial areas management module of MRO sub-system
Types of equipment module of MRO sub-system
Planning module of MRO sub-system
MRO dispatcher module of MRO sub-system
Staff structure management module of MRO sub-system
Reports module of MRO sub-system
Warehouses of Material Assets sub-system
User Management sub-system
Directories sub-system

Purpose of MRO system:

Effective planning and control of equipment maintenance, operations management and repair works;

Providing objective information about the technical condition of the equipment and the quality of repair;

Providing conditions for reducing: the number of unscheduled repairs, the likelihood of emergency equipment downtime, and the time required to prepare the necessary repairs;

Ensuring the rationality of supply and the entire logistics, and reducing the stocks of spare parts and materials;

Formalization of the documents workflow.

Purpose of MRO system:

Effective planning and control of equipment maintenance, operations management and repair works;
Providing objective information about the technical condition of the equipment and the quality of repair;
Providing conditions for reducing: the number of unscheduled repairs, the likelihood of emergency equipment downtime, and the time required to prepare the necessary repairs;
Ensuring the rationality of supply and the entire logistics, and reducing the stocks of spare parts and materials;
Formalization of the documents workflow.

Functional capabilities of ICS MRO

Equipment

Control of equipment movement and availability;
Certification of equipment and history maintenance of equipment;
Equipment condition monitoring;
Registration of accidents and defects;
Maintaining a database of text, graphic and other documents.

Types of equipment

Ensuring equipment typification and MRO works measurement;
Generation of equipment certificate templates;
Group equipment editing.

Main functions of the module:

Input and adjustment of equipment hierarchy;
Input and adjustment of construction (model units);
Input and adjustment of monitored parameters (counters) of equipment type; measurement of standard MRO works;
Group equipment editing; generation of reports and summaries in different views on the composition of equipment types.

MRO dispatcher

Monitoring the equipment status and units life time;
Operational management of MRO works;
Accounting of failures and downtimes.

Main functions of the module:

Issuing the list of outstanding and overdue works;
Displaying a list, entry, correction, marking of accident elimination;
Displaying a list, entry, correction and closure of repair orders;
Management of MRO works;
Monitoring of units and nodes state (based on the monitored parameters) and generation of warning messages.

Warehouses of Material Assets

Warehouses Management Subsystem (warehouses of material assets) ensures the organization of efficient storage of goods and materials (tools, auxiliary materials, spare parts, etc.).

Main functions of the sub-system:

Management of shipping and receiving procedures of goods and materials, transfer to production, verification;
Generation of the ledger of material assets, mapping location for each unit of the material assets (for piece values) or containers with material assets, generation of the warehouse documentation;
Calculation of filling of the storage areas and reporting on the status of the warehouse;
Tracking storage time of material assets, «reorder points» and «insurance stocks»;
Forecasting of supply based on material assets flow rate;
Conveying the input control of supplied materials compliance (appearance, documentation (passport, certificate of quality, bill of lading and other documentation), weighing);
Creating job-assignment for warehouse transport equipment as well as for automated warehouses control.

Industrial areas

Purpose: description of industrial areas and the following construction of the cartographic production model with the subsequent nesting and specification – production – sectors – units – components.

Main functions of the module:

Production areas structure management;
Matching technological functions and units that implement these functions (installation of equipment in production areas);
Identification of modes and conditions of equipment operation.

Planning

Automated scheduling of MRO works;
Generation of resources requirements for MRO works.

Main functions of the module:

Automated plans and schedules drafting on MRO considering production schedule, equipment condition and availability of necessary resources;
Planning of diagnostics of technical condition of equipment;
Control of MRO charts and formation of needs for spare parts and materials based on the generated charts;
Generation of reports in different views on MRO charts.

Stuff structure

Purpose of the module: scheduling of repair services.

Main functions of the module:

Maintenance of staff structure of repair services;
Managing schedules of maintenance service workers;
Maintaining the database of text, graphic and other documents.

Reports

Reports generation (MRO graphs, supply, job assignments, etc.) in the Microsoft Excel format;
Generating and transmitting of data to the related subsystems.

User Management

Purpose of the sub-system: differentiation of user access rights to resources and system functions.

Main functions of the sub-system:

Role-based separation of users with granting necessary permissions to access the resources and functions of the system;
Audit logging; configuring workstations for users.

Directories

Purpose of the sub-system: maintenance of directories of ICS MRO and ensuring the interaction of different systems.